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Factors Affecting Perforating Costs

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Considering the following factors when developing your perforated metal product will result in the most cost ffective quality solution.
Material Type
When selecting a material type, look at both the application demands and the total production cost. Remember the least expensive metal may not be lowest cost, a higher strength alloy may allow reducing thickness. Also consider hat a commonly perforated material is more readily available than a speciality one.
Material Thickness
Thinner metals perforate faster & easier.
Hole Shape and Pattern
We have our tool library for many different perforated patterns. We can provide your special requirements of perforated patterns at an additional cost.
Hole Size
It is advisable to use a hole size larger than material thickness. The closer the hole size and material thickness come to a 1 to 1 ratio, the process is more difficult and expensive. Do not go below 1to 1 ratio with sheet thickness. Stay 2 to 1 or larges if possible.
Bar Size
do not go thinner than 1 to 1 ratio with sheet thickness.
Center Distance
If possible choose a pattern with longer center distance as controls the feed rate and thereby the production rate.
Open Areas
If possible stay under 60 % , as extreme open proportions tend to increase distortion.
Margins
Please keep side margins to a minimum to reduce distortion. Use standard unfinished end margins if possible.
Blank Areas
Consider the die pattern when locating them.
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